/ Diagnosis to rebuild

Every step is measured. Nothing leaves on a guess.

Before a quote leaves the shop, the motor is stripped, measured, and diagnosed. We work coil-by-coil against original winding data — not a generic substitute.

Close-up overhead shot of a disassembled electric motor on a steel workbench, rotor and end-bells laid out in order under harsh work-light, grease marks on the bench surface, hands holding a digital caliper against the shaft
Close-up overhead shot of a disassembled electric motor on a steel workbench, rotor and end-bells laid out in order under harsh work-light, grease marks on the bench surface, hands holding a digital caliper against the shaft
Wide workshop shot of a technician's hands feeding magnet wire through stator slots at a rewind bench, spool of copper wire in the foreground, fluorescent work lights casting sharp shadows across the lamination stack
Wide workshop shot of a technician's hands feeding magnet wire through stator slots at a rewind bench, spool of copper wire in the foreground, fluorescent work lights casting sharp shadows across the lamination stack
Step 01 — Intake

Strip it down before writing anything down.

The motor is fully disassembled on arrival. We measure winding resistance, insulation, and bearing wear before any paperwork. The quote reflects what we find, not what we assume.

Step 02 — Diagnosis

Coil-by-coil inspection maps exactly where the failure originated. We record original winding data — turns, wire gauge, pitch — so the rebuild matches factory specification.

Step 03 — Rewind

Wound to original spec. Coil by coil.

New magnet wire is wound against the recorded data — same turns count, same slot fill, same insulation class. No shortcuts, no averaging across motor families.

Step 04 — Load Test

Every rebuilt motor runs under load before it ships. We record amperage, temperature rise, and vibration against the nameplate. If it doesn't match, it doesn't leave.

▸ Turnaround time

Measured in days. Quoted on what we know.

Once diagnosis is complete, we give you a day count — not a range that stretches to three weeks. Repeat clients know our turnaround holds because it's built on the actual scope of work, not a holding estimate.